MODULE 02 // REAL-TIME EDGE COMPUTER VISION•ASTM D5430-07(2019) COMPLIANT
Catch Defects Before They Ship.
Your automated visual assistant. Line-scan edge cameras highlight mispicks, drop stitches, oil spotting, and shade drift at 45 m/min in real time.
CAM-04 FEED: DÜSSELDORF LINE 3
SPEED: 42.4 m/min|WEB WIDTH: 1850mm|ENCODER: 8,421.4m
EDGE INFERENCE: 12ms
Drop Stitch (98.4%)
Oil Contamination (95.1%)
TENSOR-RT 120 FPS
|LIGHT: HIGH-CRI D65 LED BARDEFECTS LOCATED: 2 ACTIVE
Roll Score & GradeROLL #3412 - GRADE A
Total Penalties / 100 sq yds14.2 / 28 max
Grade A (< 20 pts)Grade B (20–28 pts)Reject (> 28)
ACTIVE INSPECTOR SELECTION+3 PTS PENALTY
Drop Stitch (Grade 3 Defect - 18cm)
Category: Knit Structural Void
COORDINATES:X: 1420mm, Y: 8418.2m
Defect Tally This Roll
Drop Stitch (Grade 3)1 event (3 pts)
Oil Contamination Pinpoint1 event (2 pts)
Weft Yarn Skewing (<1%)0 tolerance drift
Standard Matrix
ASTM D5430 4-Point Penalty Matrix
Standardized defect penalty assignments automated by AutoTaskX computer vision pipelines without manual tape-measuring delays.
LENGTH / SEVERITY1 POINT
Defects Up to 3 Inches
Small slubs, single broken filaments, pinpoint oil splatters under 75mm.
LENGTH / SEVERITY2 POINTS
Over 3 to 6 Inches
Mispicks, coarse yarn passages, light dye streak traces between 75mm and 150mm.
LENGTH / SEVERITY3 POINTS
Over 6 to 9 Inches
Prominent needle lines, drop stitch runs, prominent barres up to 230mm.
LENGTH / SEVERITY4 POINTS
Over 9 Inches or Holes
Any hole, laddering, cut selvage, or defect exceeding 230mm across fabric web.
COMPLIANCE: Full export audit report ready for SGS, Intertek, and Bureau Veritas certification.Correlate with Machine Telemetryarrow_forward